Optris PI 640i G7

Optris PI 640i G7

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Infrared Camera for Glass

  • Temperature range: 150°C to 900°C (302 °F to 1652 °F) – optional up to 1500°C (2732 °F)
  • Spectral sensitivity matches glass’s highest emissivity at 7.9µm
  • Thermal images with up to 80 Hz (176 °F)
  • Thermal sensitivity up to 40 mK
  • High operating temperature rating up to 80°C

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Documentation

Specifications

MODEL PI 640i G7 PI640i G7 120°×100° PI640i G7 90°×64° PI640i G7 60°×45° PI640i G7 33°×25° PI640i G7 15°×11°
DETECTOR
Optical resolution   61:1 105:1 181:1 354:1 800:1
Pixel pitch 17 µm 17 µm 17 µm 17 µm 17 µm 17 µm
Detector Uncooled bolometer Uncooled bolometer Uncooled bolometer Uncooled bolometer Uncooled bolometer Uncooled bolometer
Spectral Range 7.9 µm 7.9 µm 7.9 µm 7.9 µm 7.9 µm 7.9 µm
Optical Filter Integrated Integrated Integrated Integrated Integrated Integrated
Frame rate Full resolution: 32 Hz
Linescan: 125 Hz
Full resolution: 32 Hz
Linescan: 125 Hz
Full resolution: 32 Hz
Linescan: 125 Hz
Full resolution: 32 Hz
Linescan: 125 Hz
Full resolution: 32 Hz
Linescan: 125 Hz
Full resolution: 32 Hz
Linescan: 125 Hz
OPTICAL
Field of View   120°×100° 90°×64° 60°×45° 33°×25° 15°×11°
Focal length [mm]   3.5 7.7 10.5 18.7 41.5
F Number   1 0.8 0.8 0.8 1
Optical Resolution   61:1 105:1 181:1 354:1 800:1
Minimum Distance to target   200 mm 200 mm 200 mm 300 mm 400 mm
Interchangeable optics Yes Yes Yes Yes Yes Yes
MEASUREMENT
Object Measurement Range 200 – 3000 °C (392 – 5432 °F) 150 – 1500 °C (302 – 2732 °F) 200 – 3000 °C (392 – 5432 °F) | 150 – 1500 °C (302 – 2732 °F) 200 – 3000 °C (392 – 5432 °F) | 150 – 1500 °C (302 – 2732 °F) 200 – 3000 °C (392 – 5432 °F) | 150 – 1500 °C (302 – 2732 °F) 200 – 3000 °C (392 – 5432 °F) | 150 – 1500 °C (302 – 2732 °F)
Accuracy ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater
Thermal Sensitivity (NETD)   80 mK 80 mK 80 mK 80 mK 80 mK
Smallest detectable Spot Size IFOV: 1 pixel   1.2 mm 0.7 mm 0.4 mm 0.3 mm 0.2 mm
Smallest measurable Spot Size MFOV   3.6 mm 2.1 mm 1.2 mm 0.9 mm 0.6 mm
MFOV Measurement Field of View 3×3 pixels 3×3 pixels 3×3 pixels 3×3 pixels 3×3 pixels 3×3 pixels
Warm-up time 10 min 10 min 10 min 10 min 10 min 10 min
Emissivity / Transmissivity / Reflectivity adjustable: 0.100…1.100 adjustable: 0.100…1.100 adjustable: 0.100…1.100 adjustable: 0.100…1.100 adjustable: 0.100…1.100 adjustable: 0.100…1.100
INTERFACES
Interface USB optional: USB GigE (PoE) interface USB optional: USB GigE (PoE) interface USB optional: USB GigE (PoE) interface USB optional: USB GigE (PoE) interface USB optional: USB GigE (PoE) interface USB optional: USB GigE (PoE) interface
Supported Protocols USB 2.0 USB 2.0 USB 2.0 USB 2.0 USB 2.0 USB 2.0
Compatible Software PIXConnect, ConnectSDK, EasyAPI, ExpertAPI PIXConnect, ConnectSDK, EasyAPI, ExpertAPI PIXConnect, ConnectSDK, EasyAPI, ExpertAPI PIXConnect, ConnectSDK, EasyAPI, ExpertAPI PIXConnect, ConnectSDK, EasyAPI, ExpertAPI PIXConnect, ConnectSDK, EasyAPI, ExpertAPI
ANALOG INPUT/OUTPUT
Direct output/input 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated 1x analog output (0/4–20 mA) 1x input (analog or digital); optically isolated
Optional Industrial Process interface (PIF) 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay 2x 0–10 V input, digital input (max. 24 V), 3x 0/4–20 mA outputs, 3x relay (0–30 V / 400 mA), fail-safe relay
Cable length USB: 1 m (standard), 3m, 5 m, 10 m, 20 m USB: 1 m (standard), 3m, 5 m, 10 m, 20 m USB: 1 m (standard), 3m, 5 m, 10 m, 20 m USB: 1 m (standard), 3m, 5 m, 10 m, 20 m USB: 1 m (standard), 3m, 5 m, 10 m, 20 m USB: 1 m (standard), 3m, 5 m, 10 m, 20 m
IMAGE PROCESSING
Configuration via PIXConnect via PIXConnect via PIXConnect via PIXConnect via PIXConnect via PIXConnect
Operation Computer-enabled Computer-enabled Computer-enabled Computer-enabled Computer-enabled Computer-enabled
Capabilities For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering … For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering … For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering … For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering … For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering … For Measurements on Glass, Measure Areas of Interest, Linescanner, EventGrabber, Merger, Alarming, Comparison Functions, Temperature-Time Diagrams, Temperature Profiles, Recording & Playing, Triggering …
GENERAL
Size 46 x 56 x 76 – 100 mm 46 x 56 x 76 – 100 mm 46 x 56 x 76 – 100 mm 46 x 56 x 76 – 100 mm 46 x 56 x 76 – 100 mm 46 x 56 x 76 – 100 mm
Housing Material Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium
Weight 269 – 340 g 269 – 340 g 269 – 340 g 269 – 340 g 269 – 340 g 269 – 340 g
Tripod 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC 1/4-20 UNC
Focus            
Country of Origin Germany Germany Germany Germany Germany Germany
ENVIRONMENTAL & CERTIFICATIONS
Operating Temperature Range            
Storage Temperature Range -40 … 85 °C -40 … 85 °C -40 … 85 °C -40 … 85 °C -40 … 85 °C -40 … 85 °C
Relative humidity 10 – 95 %, non condensing 10 – 95 %, non condensing 10 – 95 %, non condensing 10 – 95 %, non condensing 10 – 95 %, non condensing 10 – 95 %, non condensing
Protection Class IP67, NEMA-4 IP67, NEMA-4 IP67, NEMA-4 IP67, NEMA-4 IP67, NEMA-4 IP67, NEMA-4
EMC 2014/30/EU 2014/30/EU 2014/30/EU 2014/30/EU 2014/30/EU 2014/30/EU
Shock IEC 60068-2-27 (25 G and 50 G) IEC 60068-2-27 (25 G and 50 G) IEC 60068-2-27 (25 G and 50 G) IEC 60068-2-27 (25 G and 50 G) IEC 60068-2-27 (25 G and 50 G) IEC 60068-2-27 (25 G and 50 G)
Vibration IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise) IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise) IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise) IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise) IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise) IEC 60068-2-6 (sinus shaped)   IEC 60068-2-64 (broadband noise)
Standards CE, UKCA, RoHS CE, UKCA, RoHS CE, UKCA, RoHS CE, UKCA, RoHS CE, UKCA, RoHS CE, UKCA, RoHS
POWER
Power Supply USB USB USB USB USB USB
Power Consumption max. 2.5 W max. 2.5 W max. 2.5 W max. 2.5 W max. 2.5 W max. 2.5 W
Part number OPTPI64IG7O120T300 OPTPI64IG7O120T150 OPTPI64IG7O90T300 | OPTPI64IG7O90T150 OPTPI64IG7O60T300 | OPTPI64IG7O60T150 OPTPI64IG7O33T300 | OPTPI64IG7O33T150 OPTPI64IG7O15T300 | OPTPI64IG7O15T150
Additional Remarks 1) At object temperature = 650°C 1) At object temperature = 650°C 1) At object temperature = 650°C 1) At object temperature = 650°C 1) At object temperature = 650°C 1) At object temperature = 650°C

Scope of Supply

Optris PI 640i G7

 

  • Infrared Camera PI 640i G7
  • USB cable 1 m (3.3 ft)
  • Cable for output/input 1 m (3.3 ft) incl. terminal block
  • Tripod
  • Rugged outdoor transport case (IP67)
  • Software package Optris PIX Connect
  • PI Product Manual

Description

The Optris PI 640i G7 thermal camera targets glass processes in the G7 spectral range (7.9 µm) so that glass temperatures read reliably. It now ships with 120° ultra-wide-angle optics so that a single camera can cover large furnaces, float lines, and tempering zones. The lens offers a 120° × 100° FOV so that edge-to-edge monitoring becomes feasible in tight spaces. Moreover, interchangeable optics from 15° × 11° to 120° × 100° let users match pixel coverage and working distance to each task.

The detector provides 640 × 480 VGA resolution and a 17 µm pixel size so that small defects remain visible. Frame rates span 32 Hz to 125 Hz (in 640 × 120 subframe) so that fast motion appears sharp. A 3 × 3 pixel MFOV supports small-spot analysis so that localized hotspots are measurable. In addition, a software line-scanner mode turns any detector row into a continuous temperature profile so that users capture both the profile and the full thermal image at once. Consequently, the setup replaces bulky mirror-based scanners, so that installation and maintenance become simpler and the footprint shrinks.

Accurate glass measurement hinges on emissivity, so the 7.9 µm band aligns with the high emissivity of common glass types. As a result, reflectivity and transmissivity effects drop, and viewing-angle sensitivity diminishes. In its standard range, the thermal camera measures 302 °F to 2732 °F so that most glass processes are covered. With an additional factory calibration, the upper limit extends to 5432 °F so that extremely high-temperature processes remain measurable and visualizable.

PIX Connect software adds hot/cold spot search, histograms, profiles, image subtraction, alarms, and recording/replay so that process engineers get complete analysis in one tool. Users extract calibrated temperatures from any pixel in live or recorded radiometric video, so that quality documentation stays traceable.

PI 640i G7 Thermal Camera for Glass Industry

  • High-performance uncooled USB infrared camera with pixel resolution of 640 x 480
  • Temperature range: 150 °C to 3000 °C (302 °F to 5432 °F)
  • Spectral sensitivity matches glass’ highest emissivity at 7.9µm
  • Frame rate up to 125 Hz